Compact Chocolate Molding Line
These compact chocolate forming lines are designed for producing plain or center-filled molded chocolates using a one-shot depositing method, where chocolate shell and fat-based filling are deposited simultaneously in a single cycle.
VIDEO I VIDEO IITypes of mini chocolate molding lines
We manufacture two compact molding line configurations for small and medium-sized confectionery producers, selected according to space availability and mold handling preference:
MMEL100 – A combined compact molding line with a multi-storey belt cooling tunnel. It supports molded chocolates, belt-deposited products, and chocolate-covered items when configured with an enrobing section.
MML100 – A compact molding line with an elevator-type cooling tunnel and integrated demolding. This configuration enables automatic mold looping in a very short line layout with minimal operator intervention.
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Description for compact chocolate molding line
The MMEL and MML series are compact chocolate molding lines developed for space-limited production environments where controlled depositing and repeatable cooling are required. Both configurations are built around a servo-driven one-shot depositor optimized for stable shell thickness, accurate filling ratio, and repeatable cycle control.
The MMEL100 uses a multi-storey belt cooling tunnel connected horizontally to the polycarbonate mold flow. Its integrated conveying system allows production of molded chocolates as well as belt-deposited or enrobed products, depending on configuration. This design provides flexibility while maintaining a compact footprint.
The MML100 uses an elevator-type cooling tunnel with integrated demolding. This layout minimizes overall line length while enabling continuous mold circulation without manual handling, making it suitable for installations where floor space is restricted.
Both lines use servo-driven depositing with PID-controlled dry heating to stabilize chocolate temperature and dosing accuracy. Because depositing is performed in one-shot mode, chocolate or fillings containing particulate inclusions (such as crushed nuts or crunch) are generally not recommended. When required, solid particles can be added before or after depositing using a dedicated sprinkler system or alternative dosing configuration.
Auxiliary equipment
A ball mill is necessary to refine the chocolate ingredients. The storage tank serves to keep chocolate homogeneous and liquid. The tempering machine will form the crystal structure of the chocolate. Enrober can be connected to the MMEL100 molding line.
Frequently Asked Questions
Answers to common questions about AkayGAM mini chocolate molding lines (MMEL100 & MML100).
What is the difference between MMEL100 and MML100?
MMEL100 is a compact molding line with a multi-storey belt cooling tunnel and optional enrobing configuration. MML100 is a compact full automatic molding line with an elevator-type cooling tunnel and a demolding feature in limited space.
Can these lines produce center-filled chocolates?
Yes. These mini molding lines are designed for plain and center-filled molded chocolates using a one-shot depositor (simultaneous shell and filling). For stable flow and accurate dosing, fillings are typically fat-based.
What is the production capacity of MMEL100 and MML100?
Typical capacity is 50–100 kg/h, depending on total weight per shot, and time settings of the line are key factors affecting output.
Which molds are compatible and how many molds are required?
Polycarbonate molds are used. Standard mold dimensions are 175 × 275 mm. The recommended minimum number of molds is 150 pcs to keep the line running continuously.
Can I use chocolate with nuts or crunchy inclusions in the one-shot depositor?
For one-shot depositing, chocolate with crushed nuts or crunchy particles is generally not recommended because it can disturb dosing accuracy and cause nozzle blockage. If your recipe requires inclusions, solid particles can be added using a sprinkler before or after the depositing step, or an alternative depositor configuration should be evaluated.
What utilities are required (power, space, and cooling)?
The lines operate on 380V three-phase power. Total power is typically around 8 kW for MMEL100 and 10.2 kW for MML100.
Do you provide installation, commissioning, and operator training?
Yes. AkayGAM can support installation, commissioning, and operator training. The goal is stable depositing, correct cooling parameters, and repeatable demolding/enrobing results for your recipes.