About AkayGAM LLC

Founded in 2002, AkayGAM LLC is based in Istanbul, Turkey. With a team of 20 specialists and a 1,200 m² production facility, we design and build chocolate processing equipment as well as complete biscuit and cake production lines for customers worldwide.

We build preparation, forming, coating, and filling systems for confectionery production. Our equipment is built for reliable use in demanding factory conditions.

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Engineering & CAD-Based Development

All machines are designed in CAD before production begins. Each component is checked in advance to identify possible manufacturing issues, part interference, and assembly constraints.

After the design is approved, part data is transferred into our structured BOM system. A custom script then sorts components into four categories:

  • Standard parts
  • Sheet metal parts
  • Weldment and routing parts (pipes, profiles, HVAC, PPRC, etc.)
  • Production parts

This system links engineering, purchasing, and production, helping reduce errors and keep the workflow consistent.

Each part, including standard components, is assigned a product code and supplier information inside the design file, making it easier to track across departments.

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Integrated BOM & Production Control

Our customized Bill of Materials (BOM) structure supports material tracking, purchasing planning, and production control. It is backed by a growing standard parts library, which allows us to reuse proven components efficiently.

This helps engineering, purchasing, and production work together in a more coordinated way.

Modular Machine Architecture

All equipment is designed with modular assemblies. Each machine or production line is divided into sections that can be separated easily when required.

This modular structure provides practical advantages during:

  • Container loading
  • International transport
  • On-site installation
  • Maintenance and servicing

Machine dimensions are considered during the design stage, but some projects may still require partial disassembly for transport or installation. The modular structure allows this without affecting machine strength or operating performance.

Software & Operator Interface

Operators can adjust a range of process settings, giving more flexibility during chocolate and confectionery production.

The HMI interface follows a clear color-coded structure:

  • Orange cells: configurable parameters
  • Blue cells: inactive operations
  • Red cells: active operations
  • Green cells: operator guidance and instructions

This layout helps reduce operator mistakes and makes training easier.

Main HMI overview screen showing belt coater operating status, temperatures, and conveyor speed HMI recipe and operation selection screen for chocolate belt coater process control Operator setup screen for adjusting coating parameters, airflow, and chocolate circulation HMI cleaning mode screen for belt coater wash-down and maintenance procedures Production monitoring screen displaying real-time chocolate coating process parameters Detailed HMI work screen showing temperature zones, blower control, and belt settings Advanced operator screen for fine-tuning chocolate coating thickness and process stability

Screen interface examples are shown in the adjacent images.

Documentation & User Manuals

Each machine is delivered with a user manual covering installation, operation, and maintenance, so operators can use the equipment confidently.

USER MANUAL SAMPLE

Export & Certification

For international shipments, we prepare the required export documents to help customs clearance run smoothly.

Depending on destination requirements, we provide:

  • CE documentation
  • Movement certificates (e.g., ATR, EUR.1 where applicable)
  • Commercial invoice and packing documentation
  • Additional export certificates when required

This helps avoid delays and supports compliance with international trade requirements.