Spinning type hollow chocolate production line (SCSF)
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Chocolate spinners manufacture hollow moulded articles, e.g. easter eggs (kinder surprise, ulker toto, elvan dino, solen ozmo, elvan toy toy), easter bunnies. Hollow-type chocolate production line spreads the chocolate over the surface of the mould using the centrifugal principle. Only book type moulds can be used on this line. The capacity of the easter egg chocolate (holow chocolate) production line is 5-7 mould/min. Our prodution range includes also manual type spinning machines (mSCSF).Technical data
| Line code | SCSF |
| Capacity | 5 - 7 moulds / min. |
| Electricity consumption | 20 kw. (Except preparation unit) |
| Air consumption | 80 lt/min.; 6 bar |
| Required min. mould number | 150 |
| Mould dimensions and type | 290mm x 380mm Book type |
| Chassis made of stainless steel | |
| Moulds opening section | |
| Mould emptying apparatus with ventouse (optional) (№ 7) | |
| Chocolate filling depositor with movable chassis (№ 8) | |
| Mould closing section | |
| Mould impression section | |
| Mould feeding conveyor to spinning unit | |
| Conveyor of spinner shell forming device | |
| Spinner (№ 9) | |
| Mould opening section | |
| Capsule feeding device (optional) | |
| Mould closing section | |
| Mould impression section | |
| Elevator type mould transfer section to cooling tunnel | |
| Cooling tunnel (№ 6) | |
| Elevator type mould transfer section | |
| Mould impact and spraining device to disunit the ready product from the mould | |
| Capsule mixing device (№ 5) | |
| Powdered sugar mill (№ 1) | |
| Butter melting tank (№ 2) | |
| Ball mill (№ 3) | |
| Storage tank (№ 4) | |
Shell forming by mould reversing (RMSF)
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Development of chocolate shell is made by returning the moulds upside down. Operation after filling mould with chocolate is returning it upside down so the excess chocolate will be discharged to a reservoir.Technical data
| Line code | RMSF320 | RMSF600 |
| Capacity | 10 - 24 moulds / min. | 10 - 24 moulds / min. |
| Electrical consumtion | 22 kw. (Except preparation) | 28 kw. (Except preparation) |
| Air consumption | 50 lt/min.; 6 bar | 80 lt/min.; 6 bar |
| Required mould number | 350 | 380 |
| Mould dimension and type | 205x320x25 with pins | 210x600x30 with pins |
| Chassis made of stainless steel | ||
| Empty mould feeding unit (№ 1) | ||
| Mould heating (№ 2) | ||
| Chocolate depositor (kabuk için) (№ 3) | ||
| Vibration unit (№ 4) | ||
| Mould reversing upside down (№ 5) | ||
| Mould reversing upside down (№ 5) | ||
| Crispy rice feeding device (№ 6) | ||
| Wafer feeding device (№ 7) | ||
| Biscuit feeding device (optional) (№ 7) | ||
| Cooling tunnel (№ 8) | ||
| Nut feeding device (optional) (№ 9) | ||
| Chocolate depositor (for filling) (№ 3) | ||
| Cooling tunnel (№ 8) | ||
| Mould heating | ||
| Chocolate depositor (for lid) (№ 3) | ||
| Lid stripper (№ 10) | ||
| Elevator type cooling tunnel (№ 11) | ||
| Mould spraining device to disunit the ready product from the mould(№ 12) | ||
| Mould reversing upside down (№ 5) | ||
| Mould impact unit(№ 13) | ||
| Mould feeding device (№ 14) | ||
Roller depositing line (RDL)
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The liquid chocolate mass is poured from the stage controlled feeding unit between the cooled drums and the chocolates are formed, due to the holes on the surface of the drums. The chocolate dragee forming machine is designed especially for chocolate, which is coated with sugar on the final stage of the production. Chocolate form depends on the holes on the surface of the drums. Specially designed surface of the drums is cooled by means of cooling agent, the chocolate mass passing the drums obtains the shape but it is in the form of net, the solid product in the form of net is transported to the crust cracker, where the crusts are cracked and the dragee form is gained. Depending on the capacity, there are two types of the chocolate dragee forming machine: with drum dimensions of 400mm (100 kg/h) and 600mm (150 kg/h). The production is devided into three main types (depending on the holes of the drum): 8, 12 and 20mm.Technical data
| Line code | RDL400 | RDL600 |
| Roller width | 400 mm. | 600 mm. |
| Motor power | 0.75 kw. | 1.1 kw. |
| Belt width | 500 mm. | 700 mm. |
| Max. capacity | 100 kg. | 150 kg. |
| Total power | 8 kw. (except preparation) | 9 kw. (except preparation) |
| Jacketed rollers with serpentine made of stainless steel | ||
| Roolers speed adjustable | ||
| Antifreeze feeding unit with rotary joints | ||
| Belt made of polyurethane | ||
| Movable chassis | ||
| Web removing cylinder made of stainless steel | ||
| Web removing chassis is with cooling battery | ||
| Chiller (№ 9) | ||
| Collector unit (optional) | ||
| Powdered sugar mill (№ 1) | ||
| Butter melting tank (№ 2) | ||
| Ball mill (№ 3) | ||
| Storage tank (№ 4) | ||
| Syrup cooking (№ 5) | ||
| Syrup storage tank (№ 6) | ||
| Coating pan (№ 10) | ||
Filled chocolate moulding line (OSDL)
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The one-shot depositor may be used not only as extra equipment for different production lines, but also as a separate chocolate filling machine. As an independent machine it is used in the production of chocolate products with filling content up to 40%, which form completely depends on a plastic mould (baton, bar). Crisped rice feeding apparatus, hazelnut depositor, biscuit feeding apparatus and wafer feeding apparatus may be used as extra equipment. This kind of chocolate forming systems are universal for chocolate polycarbonate moulds with different centers of the shapes. By changing of oneshot chocolate moulds which are made of aluminium.Technical data
| Line code | OSDL20 | OSDL40 | OSDL72 |
| Total power | 12 kw. | 15 kw. | 22 kw. |
| Air pressure | 6 bar | 6 bar | 6 bar |
| Pistons | 40 pcs | 80 pcs | 144 pcs |
| Capacity per outpour | 400 gr. | 800 gr. | 1440 gr. |
| Max. capacity | 24 moulds / min. | 24 moulds / min. | 24 moulds / min. |
| Mould dimensions | 205 x 250 x 20 | 205 x 320 x 25 | 210 x 600 x 30 |
| Reservoir is water-jacketed with two separated sections | |||
| Valve body made of aluminium | |||
| Bypass feature | |||
| Hot water holes at the valve body | |||
| Outpouring pistons are pneumatically controlled | |||
| Drip prevention feature | |||
| Water reservoir with resistance, thermostat and water pump | |||
| One-shot depositor can be mounted over a stationar chassis or can be with movable chassis | |||
| Cooling tunnel (№ 6) | |||
| Powdered sugar mill (№ 1) | |||
| Fat melting tank (№ 2) | |||
| Ball mill (№ 3) | |||
| Storage tank (№ 4) | |||
Drop chocolate production line (DCDL)
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Drop depositors may be mounted at the entrance of the cooling tunnel with polyurethane band. Water-jacketed reservoir is made of stainless steel. Outpouring pistons are pneumatically controlled. Drop depositors are with movable chassis, so thay can be used at different moulding lines too. Technical data
| Line code | hDCD20 | hDCD36 |
| Total power | 11 kw. (except preparation) | 15 kw. (except preparation) |
| Air pressure | 6 bar | 6 bar |
| Pistons | 40 pcs | 72 pcs |
| Weight interval | 0.1 - 4 gr. | 0.1 - 4 gr. |
| Drops per outpour | 512 pcs | 1024 pcs |
| Max. capacity | 280 kg / h. | 450 kg / h. |
| Reservoir is water-jacketed, with mixer and thermostat | ||
| Valve body made of aluminium | ||
| Bypass feature | ||
| Hot water holes at the valve body | ||
| Outpouring pistons are pneumatically controlled | ||
| Water reservoir with resistance, thermostat and water pump | ||
| Cooling tunnel (№ 6) | ||
| Powdered sugar mill (№ 1) | ||
| Fat melting tank (№ 2) | ||
| Ball mill (№ 3) | ||
| Storage tank (№ 4) | ||